Level Sensors - What is Level Measurements?

Tank Level Measurement

Tank level measurement involves utilizing devices crafted to ascertain the amount of liquid or bulk-solid material within a tank or container. These devices, referred to as level sensors, transmitters, or gauges, indicate whether a tank is empty or full and can deliver accurate measurements of the fluid volume. This data is crucial for managing and regulating processes in a wide range of applications across numerous industries.

Liquid Tank Level Measurements

Devices designed for diverse applications vary in shapes and sizes to measure levels. The primary purpose of a tank level sensor is to inform whether a tank is empty or full or to report the fluid amount in the tank. Commonly known as level sensors, transmitters, or gauges, these devices measure point level, resembling a level switch or continuous level instruments that provide operators with the exact fluid amount in a container or tank.

Hawk's Wastewater Process Map

It’s crucial to understand that level sensors have versatile applications beyond just tank measurements. These sensors are equally effective in open channels and open spaces, providing valuable data across various scenarios. For instance, certain level measurement devices are engineered to measure the distance between two objects, functioning similarly to anti-collision sensors used in industrial settings. This adaptability makes them ideal for a wide range of applications, including monitoring fluid levels in wastewater treatment plants, open reservoirs, and even in detecting the presence and distance of objects to prevent collisions. By employing these advanced sensors, industries can ensure accurate measurements, enhance safety, and optimize operations in diverse environments.

Water Treatment Applications

Level measurement finds numerous applications in water treatment, from raw sewage treatment plants to clarifiers, digesters, dewatering, and sludge separation. It involves liquid levels, including water, water-based liquids, and chemicals in non-pressurized or pressurized tanks. Measuring solids poses challenges, especially when they behave differently from liquids, as solids tend to build up.

Contact vs. Non-Contact Level Sensors

Categorizing level sensors as either contact (intrusive) or non-contact (non-intrusive) depends on the sensor setup. Multiple methods determine fluid levels. A common mechanical level sensor is often referred to as a gauge. Measuring pressure can also indicate levels in a tank or similar application, termed as “Hydrostatic Level Transmitters.”

Testing a pressure-based hydrostatic level sensor in our office involves a stainless steel tank with a mixture of sweetened water for juices. The connections use a Tri-clamp to affix to the adjoining pipe. Calibration of the level transmitter is done by referencing the Water Column.

Types of Level Sensors

Apart from mechanical sensors, other technologies exploit frequencies across the electromagnetic spectrum. Examples include capacitance level, optics (laser and infrared sensing), conductivity, vibrating fork-type level switches, microwave level sensors, radar gauges, and acoustic level technology. Collaborating with Hawk Measurement provides access to the best contacts for application-specific assistance.